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Die casting molds and injection mold making
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Dukheung Engineering offers total mold making solution - from design to ready for mass production molds. For the very reason, the plastic injection molds and die casting dies ordered from Dukheung are not only offered at competitive prices but also delivered in short manufacturing lead time with guaranteed quality.
Each stage of the whole process of making molds is being monitored and the customers receive from us weekly report with pictures on the progress of making their tools ( you can view a sample report by clicking here ) .
An injection mold or die casting die making process consists of three basic stages of which each one is done by a team of engineers and technicians: Mold designingNC programingMold manufacturing |
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CAD Design Team
To get the right idea for the design, the job of mold designing starts with product analysis. In practice, it means finding a way for design that combines in it customer's requirements, product functionality, durability and productivity. The next step
is choosing the right materials and standard parts. Then only the actual designing
starts.
We are using the 3 dimensional computer aided designing technique but it also allows for plotting the 2 dimensional drawings which through e-mail or by a courrier service are delivered to the customers for evaluation.
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NC Programming Team
Before shaping in metal starts to take place, the NC programming engineers
must find the way how to do it in the most efficient way using our NC programable
machines. In order to translate the digital data of a three dimensional model shape
into a language understood by the machines a specialistic software is used but
the speed and precision of machining, and what goes with it - the overal
delivery lead time - depends also a lot on human abilities and experience.
The NC programming in Dukheung is done directly by machine operators who have at least 10 years of experience. This is also very helpful in achieving short manufacturing
lead-times for our tools - i.e. middle-sized molds made in 40 days on average
and large size dies in 55 days.
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Mold Manufacturing Team
Dukheung's mold manufacturing team consists of operators of high speed
metalworking machines and technicians who do the fitting and mold assemblying
jobs. The quality of molds starts with the designing process, but equally - and
even if not more - depends on the precision and quality of machining and
mold finishing. For that reason the mold production team jobs are held by technicians with the biggest experience. (Please, refer to the Dukheung's staff mold manufacturing experience data table in the 'About Us / Company Basic Data' section of our web site)
Achieving the
neetest and and the most precise finishing is also possible through the
investments made in supporting machinery like i.e. die spotting press.
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